Part number description 5 915060601 01p service port relief 70150 bar 915060602 01p service port relief 151230 bar 915060603 01p service port relief 231280 bar 915060604 01p service port relief 2850 bar 915070601 03p sp relief anti cav 3095 bar 915070602 03p sp relief anti cav 96150 bar 915070603 03p sp relief anti cav 151260 bar. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. This walks the manual valve out so you can unhook and hook the manual valve a litte easier. Vw 01m 01n 01p 096 097 099 valve body parts,sonnax 11994019. Valves shall conform to the latest revision of awwa standard c509 covering resilient seated gate valves for water supply service. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. What links here related changes upload file special pages permanent link page.
Sonnax transmission valve body repair parts,vw valve body parts,vw 01m 01n 01p 096 097 099 transmission rebuild kits. Part number description 5 915060601 01p service port relief 70150 bar. Jan 26, 2015 aisin aw tr60sn vwaudi 09d solutions the tr60sn transmission is a rwd 6speed unit manufactured by aisin aw for use in luxury suvs. Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems instantly. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Be sure to keep individual components of the various lineups together, to help ensure that matched valve and spring. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group.
Do not remove input gear assembly, unless bearing or gear damage is present. I have removed the files needed to make a dvd of an installation. Spring installs into the case, followed by the thermal. Valvebodytocase bolts 18 ftlb fluid chart recommended capacities. Home free online service and repair manuals for all models. After hooking up the manual and bolting the valve body back you want make sure the manual valve it hooked up to the shifter linkage. Tool02 valve body ratcheting plug adjustment tool part no. Cd4e la4ael fwd 4 speed d c e b a converter reactor low reverse clutch low intermediate reverse overdrive planet. The 6 solenoid valves are installed in the lower valve body for serviceability. At this time we recommend to not utilize microsoft edge to view the transgo tech library. The last 8 are direct links to the video on youtube.
To download the pdf files from the list, right click on the file you want to see and select save target file as. Aisin aw tr60sn vwaudi 09d solutions the tr60sn transmission is a rwd 6speed unit manufactured by aisin aw for use in luxury suvs. Vickers valve bodies have a precision machined bore in which a very close. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. We offer an initial consultation to help you successfully manage. Transmission solenoid kit w harness vw 098 01p 1990on. The center is designed to help you and your physician during the time that you will be taking this medication. Before reaming any bores, inspect the main pressure regulator valve. Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. At startup, set the pump discharge side to a noload state, and operate the pump in the inching mode to release any air in the pump or pipes. The control valve handbook has been a primary reference since its first printing in. The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping. The overall seal heights on these vary depending on application.
The enhanced method extends the original ezekoye method by incorporating mass inertia of the valve body, superstructure and actuator, to provide a more precise model of the dynamic forces affecting the valve. No limp kit transgo, valve bodyshift upgrades w42rle upgrades2003on 32889 3 1 boost valve bushing. F005a detent float kit and spool require a special body. As a patient who has been prescribed coumadin, you have become a very special member of the coumadin care center at bayhealth cardiology consultants. Valve body 1 and headwork 2 are made of dezincification resistant. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Once you verify this you want to now adjust the manaul valve to the replacement valve body. To repair this, the transmission must be the 01m transmission is a specialized transmission used only on volkswagen. Transmission repair manuals vw 01m, 01p information about rebuild transmission vw 01m, 01p bookmark file pdf vw 01m transmission repair manual atsg transmission repair manuals its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual i love doing these conversions, but. Transmission solenoid kit w harness vw 098 01p 1990on new. Zf suggests this be replaced on every valve body rr. Valve low coast modulator valve 34 shift timing valve 23 shift valve coast relay valve reverse control valve secondary regulator valve 43 shift timing valve solenoid relay valve upper valve body ch45 5.
To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. The second is a pdf that shows an installation on a 24 valve engine axk. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The valves shall have an iron body, bonnet, and oring plate. Wet double clutch box allows you to transfer a large torque up to 550. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Transmission repair manuals vw 01m, 01p instructions for. Dg4s401 pilot valves are usually equipped with air gap. Overheating can also be minimized by directing the flame away from the valve body. New transmission solenoid kit w harness fit vw 098 01p 1990on 095 927 333 d.
Displays an exploded view location guide for individual valve trains. Valve body unit general the valve body consists of the upper and lower valve bodies and 6 solenoid valves. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars. The wedge shall be totally encapsulated with rubber. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters. Toyota gm tiv atf approximate capacity, complete overhaul 7.
The first link is to a file that lists the needed parts and recommended suppliers. Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Click on the respective links to get the list of available drawings of the same, for download. Aluminum button is 3 16 above valve body, the distance required for full actuation. To remove the ratcheting end plug from the bore, gently insert the cam end of the tool into the valve body and over the end of the end plug. Click on a part number to view part variations, pricing, and availability. After downloading the solenoid strategy file, a drive cycle should be.
Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems. Body and bonnet gaskets the design of the bodybonnetgaskets varies depending on the class of the valve. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair. There are three different 01m valve bodies over the years, plus a tiptronic variation. Developed with help from volkswagen, this version received the 09d designation and is primarily seen in the volkswagen touareg, porsche cayenne and audi q7. Developed with help from volkswagen, this version received the 09d designation and is primarily seen in the. Pdf, 20012003 transmission removal and installation manual pdf, additional photos, cooler. Pump body f linkage park pawl rear chain cover chain coast clutch overdrive band rev. Chassis automatic transaxle 240ch22 primary regulator valve 3. This fifth edition presents vital information on control valve performance and.
The claval model 1 hytrol valve is a hydraulically oper. Atsg manual 01p drjhonda pdf college physics hugh d young solutions manualpdf atsg 01m manual pdf documents atsg 01m manual pdf results technical the names of the valves are atsg interpretations of volkswagenaudi 01m 01n01p 19962000 obdii code definitions pdf workshop manual on 01m rebuild manual. The detailed steps below correlate to the quick guide steps. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no.
Class 150 gate valves consist of a square joint in 2 and an oval one for all other sizes. It serves as the principal element of a valve assembly because it is the framework that holds everything together. Depending on the valve service it can be supplied flatface gasket with graphite or ptfe. Vw 01m transmission rebuild manual vw 01p transmission repair manual.
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